The 35,000 sq. ft. building celebrates three artisanal crafts significant in Bulgaria: textiles, wood carving, and glazed ceramics.Lee H. Skolnick Architecture and Design Partnership has designed a new children’s museum called "Muzeiko" in Bulgaria’s capital city of Sofia to balance complex form, regional relevance, and whimsical fun. Their client, the America for Bulgaria Foundation, wanted international expertise paired with state of the art materials. The architects responded to the geography of the Sofia Valley, a region surrounded by mountain ranges, with abstracted forms referring to the nearby Balkan mountains, triangulated in a "scientific" manner. This thematic element, coined “Little Mountains” by the architect, is composed of a rainscreen assembly consisting of high pressure laminate (HPL) panels with printed graphics clipped onto a wall system framed by a combination of a primary steel framework, and a fiber reinforced concrete shell. The panels are differentiated with color and patterns unique to traditional artisanal Bulgarian crafts. Textiles and embroidery, wood carving, and glazed ceramics were studied by the architects, and reduced into three color-saturated patterns which were ultimately applied to three forms. Another feature of the building is a “super insulated” curtain wall assembly of triple glazed low-e glass, custom built locally by TAL Engineering. The glass panels were some of the largest available in the region at the time, sized at 7’-4” x 10’-10.” A custom ceramic frit pattern, developed by the architects, creates a “cloud-like” effect while establishing view control and addressing solar gain concerns on the south facade. The curtain wall extends beyond the roof to form a parapet guard at the roof deck, where the frit pattern dissolves enough to catch a glimpse of the sky beyond the facade from ground level. Also notable is a custom gray coloration on the mullions, which is the result of numerous mockups studying the least visually distracting color to the overall system. Beyond the curtain wall assembly, notable sustainable features include solar panel array on the south wing, recycled grey water for irrigation, and interpretive sustainable features on display throughout the interior of the building. A key precedent for the project is the University of Mexico City, says Lee Skolnick, FAIA, Principal of LHSA+DP, which has an “incredible facade of mosaic tile.” Skolnick says the project was an attempt at the time to marry modern architecture with cultural significance. "It’s a concept that has been used rarely throughout recent architecture history. 'Interpretive content' on the face of the building is coming back, but it is not universal. We much more often see patterning that is geometric or structural — a geometric blanket that wraps a form. We are looking for something that is more highly specific than that.” At key moments along the building envelope, the colorful “little mountain” forms visually penetrate beyond the curtain wall system into the interior, establishing specialized programmatic spaces such as a gift shop, cafe, eating area, restrooms, and multipurpose workshops. One challenge the design team faced was developing a patterning for the rainscreen panels. They began by considering a variety of materials and fabrication methods available, from ceramic materials, to fabrics, to etched metal panels. Ultimately the architects chose a high pressure laminate (HPL) material for maintenance, manufacturing quality and consistency, detailing control, and lifespan of material. Through a process of "continual sampling, processing, and refining," the architects arrived at a set of patterns which boldy abstract the colors, patterns, and textures of Bulgarian artistry.
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SITU Studio crafts a uniquely flexible display system for a New York City vinyl record and audiophile store
Despite the recent resurgence in vinyl record sales, brick-and-mortar music retail remains a challenging business. New York City’s Turntable Lab—which sells vinyl, high-end audiophile equipment, and merchandise, catering to professional DJs and casual listeners alike—had successfully graduated from its small starting location near the Cooper Union to a larger, 1,200-square-foot space nearby. But Turntable’s owners knew their store needed to be nimble to survive. “Products always change…how you display things, where you might need to move things around. Maximum flexibility was what we were shooting for,” said Turntable Lab partner David Azzoni. The new store required that adaptability, but the owners didn’t want to lose the gritty basement feel of the old location.
They turned to Brooklyn-based interdisciplinary firm SITU Studio; the two teams had already collaborated to design a no-frills, flat-pack turntable stand that was successfully Kickstarted. Aleksey Lukyanov-Cherny, partner at SITU Studio, said the firm looked to DIY sources for inspiration for the store. “The brilliant detail: It’s a cleat. It’s actually something very straightforward, something your DIY handyman at home will build in his garage for tools,” he explained. The cleats run throughout the space, supporting around 10 different sets of brackets, hooks, and rails, all of which hold stands, shelves, and display inserts.
This system allows for extreme flexibility, but SITU Studio had to work hard to refine the cleat, ensuring that the racks would be secure without requiring tools or extensive force to change them around. Turntable Lab also visited SITU Studio’s workshop throughout the design process, bringing samples of products, to measure what dimensions and displays worked best. “We spent a lot of time just drawing and cutting these things out, playing with just the round-overs, the radiuses…there was a lot of massaging radiuses,” Lukyanov-Cherny recalled. One major decision was to cut out the center of the display brackets, thereby keeping the cases visually open. “It just flows,” said Azzoni.
SITU Studio selected clear finished and untreated Baltic birch plywood for the entire system, with high-pressure laminate for its heavily used surfaces. The plywood—CNC-milled into shape—retains the old shop’s raw, utilitarian feel but balances it with clean lines. And Turntable Lab’s owners couldn’t be happier with the result. Armed with a basic set of display units, they can easily swap out products and how they’re displayed. In the back of the store, each vinyl storage/display unit rolls on wheels and can be moved to make space for events.
Parked among the vinyl records and T-shirts is the old store’s timeworn turntable stand, still used by DJs for in-store concerts. Its plywood has weathered darkly with use, and it sharply contrasts with the fresh plywood around it. But it won’t be the only aged one for long.
“These things can take a beating; you don’t want to refine things that people will be touching. You want to think about materiality and how it ages over time,” Lukyanov-Cherny said. “Eventually,” he added, gesturing from the new plywood displays to the old turntable stand, “they’re all gonna look like this!”
Not Your Grandad's Passive Design
Passive-Aggressive design: When sustainability radically shapes architecture
This article is part of The Architect’s Newspaper’s “Passive Aggressive” feature on passive design strategies. Not to be confused with “Passivhaus” or “Passive House” certification, passive design strategies such as solar chimneys, trombe walls, solar orientation, and overhangs, rely on scheme rather than technology to respond to their environmental contexts. Today, architects are more concerned with sustainability than ever, and new takes on old passive techniques are not only responsible, but can produce architecture that expresses sustainable features through formal exuberance. We call it “passive-aggressive.” In this feature, we examine three components—diagram, envelope, and material—where designers are marrying form and performance. We also look back at the unexpected history of passive-aggressive architecture, talk with passive-aggressive architects, and check out a passive-aggressive house. More “Passive Aggressive” articles are listed at the bottom of the page!
The promise of architecturally considered, environmentally conscious buildings that are more than exercises in technological prosthetics is taking shape around the world. Sustainable design can be achieved without subjugating space, form, experience, and aesthetics, concepts that often end up subservient to green concerns. Even offices are moving beyond the often-gauche addition of solar panels and sun shades to typical building typologies. To do so, form is playing an important role in achieving sustainability goals, and a new crop of spatially and formally exuberant projects is being realized. The result is a series of buildings that neither perform—or look—like anything we have seen before.
Perhaps the best test of a project’s sustainability aspirations is an extreme climate. Drastic temperature changes, remote locales, and inhospitable landscapes call for more than technological gadgetry to produce even a habitable project. Deserts in particular present challenges that push conventional designs to their limits. When New York firm WORKac began designing a guesthouse in southern Arizona with the goal of being completely off the grid, it looked to the southwest Earthship typology to start. Earthships are passive solar homes that use a combination of natural and upcycled materials embedded in the earth to create a thermal mass that keeps their interiors cool during the day and warm at night. WORKac took some of these concepts and elevated them into a unique architectural form. A simple diagram, the heart of the project is an adobe brick mass, upon which airy living spaces are cantilevered above the ground.
New York–based MOS Architects engaged the desert climate in its Museum of Outdoor Arts Element House. A guesthouse and visitor center for the Star Axis land art project by the artist Charles Ross, the project hovers just above the New Mexico desert on stout concrete piers. The house, designed to be off the grid, is built out of prefabricated structural insulated panels. By distilling the project down to its basic architectural components, a theme among many MOS projects, a clear yet expressive geometric system governs its overall shape. Rather than a central hearth, a series of modules each has its own solar chimney. The result is a naturally lit interior without excessive glazing to increase solar gain. A reflective aluminum shingle cladding counters even more of the sun’s intense rays while also playing visual games with the overall form. Views out of the project are captured through deeply inset operable glass walls at the ends of each module. The only typical sustainable technology visible is a solar array folly, situated just a few yards from the building.
On the other side of the world in another desert climate, Zaha Hadid Architects supersized its sustainable efforts. The King Abdullah Petroleum Studies and Research Center (KAPSARC) was founded in 2010 by its namesake as an independent, nonprofit research institution to investigate the future of energy economics and technology. KAPSARC will bring together researchers and scientists from 20 nations into one planned community in Riyadh, Saudi Arabia. Currently under construction, KAPSARC will become the main building of the campus, while formally being a campus within itself. An aggregation of six-sided plant-cell-shaped spaces, the project is a series of conditioned and unconditioned laboratories, conference rooms, lecture halls, and courtyards. Thanks to the office’s mastery of parametricism, angles, openings, and surfaces are cleverly utilized to manipulate sunlight, blocking it or allowing it into the advantage of the occupants. The modules also permit future expansion while maintaining the overall form and performance. The complex interlocking forms, and green-water-filled courtyards passively cooling surrounding spaces, echo traditional Arab courtyards buildings.
While designers strive to capture and control sunlight in the desert, in more northern climates it can be a scarce resource that is protected by code. In a city like Toronto, which averages six months of regular snowfall, new buildings can be required to allow sunlight to hit the sidewalk for portions of the day. For large projects like Bjarke Ingels Group’s (BIG) King Street development, sunlight, views, and greenspace were calculated using the latest in super-computer simulation modeling. Though the pixelated project will resemble the early diagram-driven ones from Ingels’s days with PLOT, such as the Mountain Dwelling project, King Street will be undeniably more complex. Within BIG, a smaller studio called BIG Ideas works in collaboration with Microsoft to develop predictive modeling tools for direct use by the designers. “All of the hill heights are determined by the sun and site,” Jakob Lange, BIG partner, explained. “Big Ideas created a tool for the design team to use to generate the formation of the hills. On the sidewalk, you need at least a certain amount of sunlight. The only way you can do that is to have a machine that can test every point.” The result is a seemingly haphazard stack of blocks that allow copious light and air into each unit and terrace, as well to streets and public courtyards.
Whether through high-tech computer modeling or low-tech desert vernacular, passive sustainable design is turning a corner. No longer an afterthought, environmental considerations have stopped holding projects visually captive. With improved agency, architects are striking a delicate balance between formal, spatial experience and sustainable considerations.
Be aggressive and show off your passive sustainability strategy facade first.
Bates Masi Architects’ Amagansett Dunes home, a modest cottage a few hundred feet from the ocean on the South Shore of Long Island, is covered on its east and west sides with operable glass. Different-sized adjustable openings create a pressure differential that promotes natural ventilation. To modulate light through these surfaces, the firm installed canvas louvers that admit cool breezes in the summer and block cold winds in the winter.
Each tapered louver is cut from one piece of canvas and wrapped around a powdered aluminum frame, its riveted strips slightly twisted to increase their transparency. The canvas pattern, which was developed through several digital and physical models, casts dappled light and dramatic shadows throughout the house and creates a lantern effect at night.
Another dramatic facade is located at Carrier Johnson + Culture’s Point Loma Nazarene University in San Diego. The concrete project has achieved LEED Gold certification through a number of sustainable solutions—from drought-resistant landscaping to smart solar orientation—and is lined with a curved, south-facing stainless-steel screen that reflects solar heat while allowing in natural light. A concrete roof overhang provides additional shading for the building and an adjacent outdoor walkway serves both as a pedestrian connector and a sort of double-layered facade. A new public plaza fronts the other side of the wall.
The wall’s staggered, water-jet-cut steel panels are unique: Each one contains a gap to allow air and views and is connected to a series of steel posts. The screen’s design makes subtle references to the religious campus, employing alpha and omega symbols, images from the cosmos, and other abstract references. “It’s both an art piece and an environmental wall,” Carrier Johnson + Culture’s design principal Ray Varela said.
Halfway around the world in Tehran, Iran, Admun Design and Construction created a memorable brick facade that shields the hot sun, encourages natural ventilation, and provides privacy while allowing limited, interesting patterns of light. Inspired by the surrounding neighborhood buildings and the city’s chaotic skyline, the facade is composed of variously rotated bricks with varied apertures. The openings change size based on the views, sun angles, and external distractions. Mortar was removed by punching the bricks, and the scheme was designed using parametric software. The process was carried out by the builders through a simple coding system. A ledge was placed in the gap between the brick membrane and the outer edge to provide space for flower boxes and to give cleaning access to the windows from outside. Balconies were placed behind the brick facade.
Indeed, low-tech solutions are becoming new again, but with a clever technological twist.
Is it possible for sustainable systems to be both high- and low-tech at the same time? That’s the question architects are answering with a resounding “Yes,” thanks to advanced, but somehow simple, passive strategies that rely on new materials. One of the most publicized solutions is New York–based raad studio’s Lowline Lab, a heavily planted public space—still early in development—that will be located in a historic trolley terminal under the streets of Manhattan’s Lower East Side.
In order to bring natural light into the space, the team is using what they call a “remote skylight,” in which sunlight passes through a glass shield to a parabolic collector, where it’s reflected and gathered at one focal point, then transmitted onto a “solar canopy,” a reflective surface underground. The technology transmits the necessary light wavelengths to enable plants and trees to grow in the underground space. A motorized optical system (likely to be powered by photovoltaics) tracks maximum sunlight throughout the day, and the solar canopy carefully distributes light evenly throughout the space.
Raad principal James Ramsey likened the system, which uses a series of relay lenses and mirrors, to both a telescope and a plumbing system. “You’ve almost treated the light as if you’ve turned it into a liquid,” he said. “It’s only geometry. That kind of simplicity is very efficient, and there’s something elegant about that.” All these technologies, added Ramsey, are still in development, so a specific system has not been finalized. He hopes to have it nailed down in the next couple of years.
French firm studioMilou’s reimagining of the National Gallery in Singapore consists of a roof and “veil” that unite two renovated historic buildings while creating a new courtyard. It’s another passive wonder that draws even, dappled light and keeps the buildings and their new public space cool. It mimics one of the oldest systems in the universe: a tree, with its thousands of branches stemming outward. The veil starts above the existing buildings and swoops down around them, filtering and softening natural light through thousands of laminated fritted glass and perforated aluminum panels, creating a filigree structure that also marks the new main entrance. All is supported by large aluminum columns, which effectively serve as tree trunks.
The goal, the French architects said, is for the roof and veil to resemble a handcrafted rattan tapestry. To execute the simple but complex form, the firm scanned the entire space and created a detailed 3-D model, working the roof and veil into the complex geometries of the space and even adjusting panels to fit and avoid the existing facade cornices. Each aluminum panel (chosen for its light weight and rust resistance) can be removed if maintenance is needed.
Meanwhile, Phoenix-based Wendell Burnette Architects’ (WBA) Desert Courtyard House uses a simple, reductive system to create a memorable space in a Sonoran Desert community near Phoenix while also being naturally sustainable. The house, which wraps around a courtyard containing volcanic rock, Saguaro cacti, and desert trees, is located in a low-lying area. It consists of about eight percent locally sourced cement (constituting the raised base) and 92 percent rammed earth excavated from the site. All of the extracted soil was used for the thick walls—none was taken away from the site and none was imported from elsewhere. The peripheral walls range from 3.5 to 18 inches thick, their high thermal mass keeping the home cool—although air conditioning can be used on particularly hot days. Another natural cooling system is the folded, wood-framed Cor-ten steel roof, which conducts heat up and out, creating a chimney effect.
The heavy, almost cave-like palette continues throughout the house, creating a unique aesthetic that Burnette said “feels ancient, primal, and modern at the same time.” He added, “You experience this as a shelter in a very elemental way.”
For more “Passive Aggressive” articles, explore: Bjarke Ingels Group’s own tech-driven think tank, how WORKac’s Arizona House revives the super sustainable Earthship typology, MOS Architects' Michael Meredith on sustainability, and our brief, unofficial history of recent passive-aggressive design.
Concrete and steel enabled the advent of the skyscraper, and in just about a century they helped that form reach mountainous heights. But these materials have an environmental impact that can’t be ignored. That fact is driving a new generation of designers to reconsider wood.
Concrete and steel production is responsible for about 8 percent of the world’s emissions of carbon dioxide, the greenhouse gas mainly to blame for climate change. The majority of both materials go to fuel the construction boom in China, which nearly doubled its use of steel in the last ten years.
Asia’s ongoing building boom is mostly in response to the extreme demand for housing created by its growing and rapidly urbanizing population. More than a billion people will move or be born into Asian cities in the next 20 years. Billions more are already homeless or living in slums. While the density of high-rise living cuts down on transportation and energy emissions, the carbon content of concrete and steel somewhat tempers the savings.
Looking at a California redwood, which can stand nearly 40 stories tall, it is not hard to imagine a wood structure reaching such heights. And its carbon profile is not just less than competing materials; it is potentially carbon negative. As the poet Bill Yakes wrote, “Trees are our lungs turned inside out.” That is, they grow by drinking up carbon dioxide, exhaling oxygen in return. Every cubic meter of wood stores more than three quarters of a ton of carbon.
Canadian firm Michael Green Architecture just broke ground on what, at seven stories with plans to expand to 20, will be the tallest wood building in North America. Designers in Europe and Australia have also gone above wood’s traditional three- or four-story limits. But in the U.S.—where code constraints, economics, and a social stigma prevent construction—the idea has been slower to catch on.
Since they helped set off a flurry of interest in the topic of tall wood construction about ten years ago, a pioneering few designers and engineers have seized on the potential of manufacturing breakthroughs to give one of the world’s oldest construction materials new life. They say urbanization, population, and climate change are on course for a head-on collision that architects have a responsibility to help avert, and wood construction is how.
Seeds to buildings
When British architects Waugh Thistleton set out to build the Stadthaus building, now called the Graphite Apartments, in the east London borough of Hackney, they weren’t stacking two-by-fours.
Apart from a reinforced concrete plinth and fiber-cement facade panels, the entire building is made from cross-laminated timber (CLT). Essentially huge wood sections that behave like shear walls, CLT panels were the first in a series of material advances that opened up design possibilities for tall timber. Manufacturers like KLH Massivholz in Austria, where 80 percent of CLT is still made, pile up sheets of wood at 90-degree angels and paste or glue them together into something resembling a jumbo piece of plywood.
“Our biggest job talking to code officials and the fire department was making sure they distinguished between stick-frame and CLT,” said principal Andrew Waugh. “You’re dealing with a more solid robust material. With a stick-frame system you’re relying on the guy on site.”
CLT is assembled in the factory, which cuts down on construction errors and time. The Graphite Apartments, a nine-story mixed-use building, was built in just under one year—months less than expected.
Courtesy Waugh Thistleton
A layer of drywall over the thick CLT panels helped the structure earn a fire resistance rating between 60 and 90 minutes, passing code. Heavy timber and cross-laminated timber actually have built-in fire protection; dense wood will burn slowly, charring instead of catching fire all at once. Part of bringing a wood building up to code is providing enough wood so that even after fire produces a “char layer,” there is still enough left to support the structure.
On Green’s forthcoming Wood Innovation Design Center in Vancouver, a pre-charred cedar exterior dramatically improved its fire rating.
Acoustics, another traditional failing of wood construction, is also heartier in CLT towers. An air gap, compressed insulation, and a floor slab totaling about 14 inches overall helped the Graphite Apartments meet stringent UK acoustics requirements.
CLT is not produced in the U.S., nor are newer iterations of high-rise-ready timber panels, like laminated strand lumber (LSL) or laminated veneer lumber (LVL). But as more high-rises are built with wood, Waugh hopes his firm will find a U.S. client.
“The more you build with timber, the more you realize how steeped in concrete we really are,” he said. “It’s still a relatively conservative industry, the construction industry, but when contractors build one they want to build more.”
Waugh built his own CLT home with three friends. He said the wood imparts an emotional value. “It’s a beautiful place to live. You know you’re living in a space captured by a natural material.”
Michael Green, Waugh Thistleton, and several European firms—Berg | C.F. Møller Architects and Dinell Johansson have proposed a 34-story “ultra-modern residential high-rise building” for Stockholm—are the face of the timber tower movement, but they recently added a company from the old guard of skyscraper design to their ranks: Skidmore, Owings & Merrill.
When SOM engineers first floated the idea of a 20-story wood tower, one partner’s response wasn’t the skepticism one might expect from a master of steel-and-concrete structural systems. “Do 30,” he reportedly told them.
“It’s a high standard. We wanted to set a high benchmark,” SOM’s Bill Baker told AN. They chose the 1965 DeWitt-Chestnut Apartment Building in Chicago as their standard, the first building in the world to use the “framed tube” structural system devised by SOM engineer Fazlur Khan.
Courtesy BERG | C.F. Møller Architects and Dinell Johansson
“We wanted to show not just that it was possible,” said SOM’s Benton Johnson, “but make it competitive with concrete.”
The prototype isn’t pure wood. A concrete core and joints mean the system uses about one quarter as much concrete as the actual Dewitt-Chestnut. Structural steel anchors the building at its base, using about 15 percent as much steel as a typical composite system.
SOM’s report examined five schemes with varying amounts of timber, steel, and concrete, trying to replicate the landmark building’s structure. They focused on reducing the weight of the floors, where most of the material weight is contained. Wood high-rises already built in Europe, such as the Graphite Apartments in London, use a lot of load-bearing walls to hold up the structure. But that would limit the building owner’s options for renters, Johnson said, as would the immovable columns placed throughout.
To make the Dewitt-Chestnut system work without drastically shrinking the floorplate or beefing up the structural system, SOM zeroed in on what engineers call the boundary condition—its mathematical pressure point. To illustrate, Johnson built two stacks of tile samples and placed a ruler on top to span the distance between. He balanced a can of soda water on the ruler, the building’s floor in this example. The ruler bowed beneath its weight, but its edges also flared up, making a slight u-shape. But with a few more tiles placed on each stack to pin down the ruler, it held its shape.
In his example, the ruler is a solid timber floor, while the tile stacks are reinforced concrete wall joints and beams. Without concrete, SOM’s engineers determined the Dewitt-Chestnut would need custom 13.5-inch CLT panels to support the floorplate’s core-to-window span. That would be too expensive and would use more material in just the floors than the whole of the original building.
“It just started solving all these problems for us,” Johnson said. “You have the concrete to hold it all together—basically all this timber coming together and concrete sealing it at the joints.”
It would take about 12 million cubic yards of timber to build, the report estimated—less than one-hundredth of one percent of the annual North American timber harvest.
Even if engineers can solve these problems, there is still a stigma involved with tall wood structures. Antony Wood, executive director of the Council on Tall Buildings and Urban Habitat, counted timber towers among the “quiet revolutions” happening in tall building design.
“I think the fear of timber is that it’s an organic material,” he said. “It’s not manufactured to provide a structural member like steel or concrete is.”
Wood rots, so it must be kept out of the rain. SOM’s system swaps wood for a steel frame at the building’s base to prevent water damage during flooding.
Most critics worry about fire. Tall timber skeptics seized on a structural fire at the job site of a six-story wood building in Richmond, British Columbia, in 2011. In the city just south of Vancouver, what would have been the first wood-frame six-story building in Canada burned to the ground on May 3. Steel companies were quick to blame the wood frame’s flammability. But Canadian Wood Council President Michael Giroux pushed back, noting the construction team hadn’t yet installed safety features, including fire sprinklers.
“To suggest that the outcome of the May 3 fire at the Remy project in Richmond would have been the same if the building had been fully completed, is not plausible,” he wrote.
Even tall timber’s champions concede the material isn’t suitable for super-tall buildings. But they say building codes, which in many places restrict wood to only low-rise construction, isn’t up to date with structural engineering advancements.
“It’s time to reconvene and reconsider what we’re doing,” Waugh said. “We need to densify our cities to leave ground for agriculture and wildlife. Condensed cities are much more efficient places. But I don’t think these Babel-sized towers are the way.”
And some go as far as to say the threat of climate change means wood high-rises are our only choice.
In 2009, the government of British Columbia endorsed a “culture of wood,” requiring designers of public buildings to prove they can not use wood before considering other materials. With millions of acres of forests in the U.S. and Canada devastated by mountain pine beetles, it was a prudent move for a province home to one of the world’s busiest forestry sectors.
But if wood construction is going to take off on the scale envisioned by its pioneering architects, Michael Green said, the “wood first” policy will have to become “carbon first.”
“We need to create incentives around climate change instead of seeing it all as a hindrance,” he told AN. “Let all industries benefit—it allows the concrete and steel industries to make their case. By no means is one exclusive of the other. Let’s use all materials where it’s most appropriate.”
While at MGB (mcfarlane green biggar ARCHITECTURE + DESIGN), Green released an open source platform for wood tower construction—a structural system to engineer tall buildings 12, 20, or 30 stories high. Several iterations later, his wood-based structural systems have started a conversation in Vancouver, where he is based.
Green said the warmth of wood interiors and scaling back the height of buildings could help solve another problem of modern high-rise construction: social sustainability. Whereas many residential skyscrapers are isolating, new typologies developed with wood in mind—not traditional forms grafted onto wood frames—could change the mindset.
As with British Columbia’s “wood first” policy, the UK’s performance-based code has created an opportunity for timber construction, while U.S. code remains constrictive. But it wasn’t novelty that ultimately built Waugh Thistleton’s Graphite Apartments. At a cost of about $2,200 per square foot, the building was 15 percent cheaper than if it had been made from concrete.
By 2050, concrete use is predicted to reach four times its 1990 level. And production of steel and concrete are on track to balloon, eclipsing advances in recycling and materials science that could shrink their carbon footprints.
“We need to really hit reboot on how we build environments,” Green said. “As architects we owe it to ourselves to push these boundaries.”
courtesy weiss/manfredi architects
New York, 2009
The word contextuall strikes fear in the hearts of many architects, not because sensitivity to one's surroundings is a bad thing, but because its definition has proved to be so elastic, and even political. At one end of the spectrum, there is Prince Charles and his advocacy for 19th-century buildings with 21st-century technology; others argue that scale, massing, and material should be the central concerns for architects working within a developed site. For an arts building for the Barnard College campus, New York's Weiss/ Manfredi Architects is making a strong argument for the latter approach. When the Barnard Nexus is complete in 2009, it should show that sensibility can be more faithful to context than duplication: Instead of using the red brick that characterizes many of the college's older buildings, the architects riff on brick's color and material qualities. The steel-framed building will have a glass curtain wall whose surface suggests the spectrum of tone and texture inherent to brick.
Weiss/Manfredi won an invited competition to design a new arts library at Barnard in 2004 based on a design that would rectify the longstanding problem of a dramatic grade change between Broadway and the edge of the campus at 119th Street that created an unfriendly wall along the street. Two ideas were central to their early schemes: The first was to draw the public green space up diagonally through the building, making it visible from outside; the second was to develop a curtain wall that was a mixture of terra cotta panels and glass. The terra cotta would be a gesture of solidarity towards Milbank Hall (1896) next door, while the transparency of the glass would let the building light up its corner of the green and encourage students to use it as a social space as well as an academic one. As the design process progressed, however, they began to consider different materials. Principal Marion Weiss described making a series of charcoal sketches of the facade and getting interested in the blurred quality it gave to the panels: When we were working with terra cotta and clear glass, it was either figure or ground,, she explained, but the charcoal suggested a less definite line. Sometimes the tools you use are suggestive, and it is important to be able to capture the quality of an accident..
The project team began to look at glass and different ways of using it. They developed a system whereby the colored glass panels would be backed by a shallow cavity closed off by sheetrock, which they began to refer to as a shadow box. This gap (which is still being determined, but could be anywhere from 3 to 5 inches) is clearly perceptible as sunlight passes through it; the vertical supports, which will be painted, read as somewhat darker, and give definition and depth to the cavity, Like luminous terra cotta,, as Weiss described it. They are still experimenting with the shade of the sheetrock back panel, and Weiss said that it may well change over the course of the building in order to give more texture to the faaade. Partner Michael Manfredi described bringing endless samples to the roof of the building and seeing how one piece of colored glass looked 3 inches away from the back panel versus 5, or with white sheetrock behind it versus colored. The deeper the shadow box,, Weiss said, the more expensive it is, but it is also a richer effect..
Weiss/Manfredi found a company that could acid-etch or bake color onto the number 1 [exterior] surface of a glass panel. Usually the frit is on the number 2 or 3 surface, so the exterior is still highly reflective,, explained Weiss. The acid-etched frit gives a softer matte texture to the glass surface. Another issue was color: It is often laminated between two sheets, but the problem is that you are paying for more glass, and because the panel is heavier, the curtain wall structure has to be stronger.. The pattern on the facade loosely follows Nexus' more public spaces, which form a diagonal path through the building and terminate in a rooftop garden. To standardize construction, they developed a five-foot module, but have been able to give the faaade a finer overall grain by using more or less frit as needed. Mindful of the lessons of the charcoal sketch, the transitions from clear to opaque are rarely abrupt. Glass is typically treated as a neutral skin, and architects want to dematerialize it and make it go away,, said Weiss. We got interested in its presence and potential for decorative richness.. Anne guiney is an editor at AN.
Below: Weiss / Manfredi photographed various glass samples on the roof of their office in order to better understand the way shadowboxes of different depths would affect color and opacity in sunlight.
Below: Shadow Box Detail Section
1 Extruded aluminum transom, painted
2 Insulated glass unit
3 Shadow box
4 Finished concrete topping slab
5 Extruded aluminum stack joint, painted
6 Painted metal spandrel panel
7 Pocket slab at anchors
Below: Exploded axonometric showing the Nexus' primary circulation route (blue), the open, public spaces which are an extension of the campus green outside (green), and the gradations of colored, fritted, and clear glass panels which clad the exterior (grayscale).
courtesy weiss/manfredi architects
Owner: Barnard College, New York
Architect: Weiss/Manfredi Architects, New York
M/E/P/FP:Jaros, Baum & Bolles, New York
Structural: Severud Associates, New York
Civil: Langan Engineering, New York
Landscape: HM White Site Architects
Lighting: Brandston Partnership, Inc, New York
Food Service: Ricca Newmark Design, New York
Theater: Fisher Dachs Associates, New York
Theater Acoustics: Jaffe Holden Acoustics, Norwalk, CT
Glazing: R.A. Heintges & Associates, New York
AV/IT/Acoustics/Security: Cerami & Associates, New York
AV/IT/Security: TM Technology Partners, New York
Pre-Construction Services: Bovis Lend Lease, New York
Mullion/Metal Cladding: Custom color three coat fluoropolymer metallic finish.
Exterior Glazing: Four-sided structurally glazed unitized aluminum system.
Multiple combinations of clear low-e (low iron), etched glass, etched tinted glass, and color translucent ceramic frit.
Built-up roofing: Hydrotech garden roof system consisting of lawn and low-maintenance sedum.
Glass: Interior Glazing: Glazed system with custom graphic interlayer.
Skylights: Custom translucent etched walkable surface set into pavement.
TOLEDO MUSEUM OF ART GLASS PAVILION
Toledo, Ohio, 2006
Kazuyo Sejima +
Ryue Nishizawa / SANAA
Like its pristine Miesian predecessors, the Toledo Museum of Art's new Glass Pavilion is seductively light and deceptively simple. It appears to be a straightforward glass box under a flat roof, but unlike the Barcelona Pavilion or the Farnsworth House, this building houses a series of discrete spaces that serve a wide range of programs including a caff, exhibition space for light-sensitive objects, and a workshop for glass artists. The Tokyo-based firm SANAA has used this programmatic diversity to push the possibilities of a glass pavilion in both scale and ambition. For the firm's many admirers, the projecttSANAA's first in North Americaais an amplification of the work they have become known for, like the Kanazawa Museum of Contemporary Art, which also uses curved glass and simple massing strategies.
Within the pavilion's all-glass rectangular box, 13 glass volumes float almost bubblelike in plan and act as various gallery, event, and exhibition spaces. The programmatic requirements for the space were the primary generator for SANAA's emphasis on discrete volumes in the project, explained principal Ryue Nishizawa. Our design came from the museum itself: Different temperatures and humidities were needed for various rooms, including a hotshop that generates an enormous amount of heat. Also, it is a big place [76,000 square feet] and we needed to break up the space.. Between most volumes are interstitial spaces that act as insulating pockets, further regulating the interior conditions of the galleries.
While minimalism is often thought of as stripping down and removing the inessential, it is just as much about hiding the unappealing but necessary. In this case, SANAA embedded most of the structural columns within the four rooms which are not glass encloseddthree are built with standard a wood frame and sheetrock, and the fourth is clad in rolled steel. Slender columns are scattered throughout the interstitial cavities, but sited to obstruct sightlines minimally. To avoid disrupting the irregularly spaced and sized rooms, the firm, with structural engineers Guy Nordensen & Associates, planned an intricate roofing system to accommodate mechanical systems and maximize structural capacity without requiring a regular column grid. They managed this by using differently sized beams that worked around the columns and HVAC systems, all of which were locked into perpendicular girders through flanges. Given that the roof is only 24 inches from top to bottom, it required coordination between the structural and mechanical drawings,, described SANAA project manager Toshihiro Oki. Also, they used -inch plate steel on the corners of the building to act as bracing for lateral loads. This allowed the columns to be smaller and support only vertical loads.
The 13-foot-high glass panels which define most of the volumes had to be shipped from Austria to a plant in China and custom-formed through a slumpingg process, in which the glass is placed above a curved mold and then heated until it settles into place. The glass panels are flat, fully, or partially curved, and while many are different, the designers tried to standardize some of the curvatures in the building. Oki estimated that approximately 30 different molds had to be fabricated to create the panels.
These panels are slotted into tracks on the floor and ceiling. The lower tracks are embedded into the structural concrete floor with 3-inch slabs, and employ a U-track system with a rocker device at the bottom of each track to allow the glass panels some degree of movement. The rocking mechanism is stainless steel, and has a shallow parabolic shape. This keeps the glass level and vertical, and the flexibility minimizes the potential for breakage. The top track employs Teflon slip-plates to minimize friction and allow the glass to move slightly based on vertical loads. An L-shaped -inch steel plate is locked into place after the glass is installed to hold the panel in place.
This support system is both stable and flexible, allowing the system to respond to external factors without discernible effect on the panels, which, with many measuring 8 by 13-feet, are quite large. The designers used low-iron, Pilkington Opti-white glass in order to minimize green tint and provide colorless transparency, and also to acknowledge their interest in manipulating that transparency: We realized that curved glass would transfer light differently, and also transparency would change in the building just through the layering of glass,, said principal Kazuyo Sejima. In the mock-up we built, even two layers created a certain level of opacity..
While the firm has worked with curving glass before, Toledo's Glass Pavilion allowed a new kind of experimentation. We were able to work with much thinner glass in Ohio than in Japan,, noted Sejima. The result is both greater clarity and more precision with the forms. The building is a perfect vessel to showcase glass, itself a feat, but as Sejima commented, the material may be fragile, but working with it is really no big deal..
Jaffer Kolb is an assistant editor at AN.
SANAA built a full-scale mockup (center) of the Toledo Museum of Art's Glass Pavilion (bottom) to test the visual effect of layering the glass walls, which were slumpedd on frames (center right) in China and are held in place by track inset into the concrete floor (top right).
courtesy kazuyo seijima + ryue nishizawa / sanaa
Below: Ground Floor Plan
1 Permanent exhibition
2 Temporary exhibition
4 Lampworking room
8 Support space
9 Multi-purpose room
Below: Glass Track Details, Head and Shoe
1 Primaryroof structure
3 1⁄2" Steel plate
4 Head support steel angle
5 Stainless steel head support plate
6 Teflon slip pad
7 Neoprene load transfer block
8 3⁄8" + 3⁄8" Laminated glass with PVB interlayer
9 Finished floor
10 Silicone sealant
11 Stainless steel glazing channel
12 Glass support rocking mechanism
Owner:Toledo Museum of Art, Toledo, OH
Design Architect: Kazuyo Sejima + Ryue Nishizawa/SANAA, Tokyo
Architect of Record: Kendall Heaton Associates, Inc., Houston
Structural Engineer: Guy Nordenson & Associates, New York Sasaki and Partners, Tokyo
MEP Engineer: Cosentini Associates, New York
Lighting: Arup Lighting, New York Kilt Planning Group, Tokyo
Curtain Wall Engineer: FRONT, Inc., New York
Civil Engineer: The Mannik & Smith Group, Inc., Toledo, OH
Geotechnical Engineer: Bowser Morner, Toledo, OH
Acoustical/AV: Harvey Marshall Berling Associates, New York
Landscape: Neville Tree & Landscape, Holland, Ohio
Glassmaking facility consultant: Spiral Arts, Inc., Seattle, WA
Lampworking consultant: Glasscraft, Inc., Golden, CO
Graphics: 2x4 (NYC)
Project Manager: Paratus Group, New York
General Contractor: Rudolph/Libbe, Walbridge, OH
Glass: Pilkington Opti-White
Glass Fabricator: SanXin Glass Technology, Shenzhen, China
Glass doors & structural calculations: UAD Group, New York
Local glass installers: Toledo Mirror and Glass, Toledo, OH
Aluminum fascia anodizers: TRB-Andarn, Paterson, NJ
7 WORLD TRADE CENTER
New York, 2006
Skidmore Owings & Merrill
According to Chris Cooper of Skidmore Owings & Merrill, creating an all-glass building in New York City is a lot harder than it seems, especially while trying to work within the financial constraints of a speculative office tower like 7 World Trade Center. In Europe, it is becoming more and more common to use a double skin. As we were thinking about how to brighten the exterior while still using standard construction techniques, we reached out to Jamie Carpenter of James Carpenter Design Associates (JCDA), and together we looked at ways to bring light into the spandrels.. The solution the two firms ultimately came up with is a system whereby the window glass hangs over the finished edge of the floor slab, which is clad in galvanized steel panels. The resulting cavityywhich is open to the air, as each glass panel covers only 11 of the 33-foot slab depthhallows the glass to seemingly lighten the building's facade between floors . Clear glass with space behind it is always brighter,, said Cooper. To subtly increase that effect, they added a strip of blue stainless steel to the base of the sill. You can't see it, but the blue steel tempers the quality of the light as it reflects it,, explained Cooper.
Because SOM decided to use single-glazed windows on 7 WTC, there was concern that the spandrel detail would cause the glass to lose its insulating value: For 11 feet, each pane would be exposed to the weather on both sides, and presumably conduct the cold in. Before glass manufacturer Viracon would sign off on the system, it conducted a temperature distribution analysis, as did SOM and two other consultants. All four found that, while the glass felt cold to the touch, heat transferrand its attendant condensation insideecould be kept to a minimum by insulating the spandrel and using thermal separators. AG
Below: Spandrel Detail
1 3/88 Glazing with PVB interlayer
3 Thermal separator
5 Aluminum mullion
7 Steel fascia
8 Blue stainless Steel strip
10 Gutter splice
11 Blind pocket
12 Mullion wrapper
Owner: Silverstein Properties, New York
Architect: Skidmore, Owings & Merrill, New York
Collaborating Artist: James Carpenter Design Associates Inc., New York
Construction Manager: Tishman Construction, New York
Structural Engineer: Cantor Seinuk, New York
MEP: Jaros Baum & Bolles, New York
Civil Engineer: Philip Habib & Associates, New York
Lighting Design: Cline Bettridge Bernstein Lighting Design, New York
Signage: Pentagram, New York
Security: Ducbella, Venter & Santore Security, North Haven, CT
Curtain Wall Fabricator: Permasteelisa Cladding Technologies, Windsor, CT
Curtain Wall Installer: Permasteelisa Cladding Technologies, Windsor, CT Curtain Wall Glass: Viracon VRE-59
OFFICE BUILDING & SHOWROOM
Seoul, Korea, 2007
Barkow Leibinger Architekten
When architects Frank Barkow and Regine Leibinger were asked to design a spec office building in an area of Seoul that hadn't even been developed yet, they realized they wouldn't be able to turn to the usual sourcessthe needs of clients, the feel of the neighborhooddto begin the design process. The site is a part of Digital Media City, a government-initiated project that will ultimately be a 2.5-square-mile business center between the airport and downtown Seoul. Since the only truly known quantity they had at the outset of the process was the budget, Barkow Leibinger decided to plan for the worst: The architects developed a highly reflective glazed primary faaade that would, in Barkow's words, take the neighborssno matter how terrible they might beeand pixilate them into coolness.. A mockup they built and put in the courtyard of their Berlin office showed endless fragmented images of the brick building, small triangles of blue sky, and cubist versions of anybody who happened to walk by.
The polygonal geometry of the faaade grew in part from conversations with the artist Olafur Eliasson, who was also working on a piece called the Quasi-Brick Wall that explored likeminded ideas. Eliasson served as an in-house critic for Barkow Leibinger while the Berlin office of Arup helped them turn the idea into a working curtain wall.
For all its kaleidoscopic glory, the 11-story building's plan is actually quite straightforward, and the curtain wall is based on a single module to make construction easier. The primary faaade is comprised of one 4-by-3.3-meter module that is rotated and flipped upside down to create a varied pattern; on the rear of the building, the curtain wall is flat to accommodate the service core, which is pushed to a rear corner to leave interior spaces open enough to accommodate any future tenant. According to Barkow, who has seen full-scale mockups in place on the construction site, It is a shallow, economical section, but when they are put together, there is the sense of being within a volumeethe faaade itself becomes volumetric.. Each of the module's seven surfaces is a piece of highly reflective glass held in place with silicone. The silver-white glass may fracture everything that ultimately passes by it but, promised Barkow, It's low-iron energy glass that lets in 49 percent of the sunlighttit isn't dark, 1970s stuff, like Houston in the bad old days.. AG
Below: A scale mockup of the faceted curtain wall gave a kaleidoscopic reflection of its surroundings, in this case, Barkow Leibinger's Berlin office.
Below: Barkow Leibinger designed an office building (below) for a site in Seoul's new Digital Media City, which is a massive government-initiated development on the outskirts of the city. As one of the earlier projects to go into construction, the only real constraints on the architects were zoning restrictions and budget.
Below: Curtain Wall Detail
1 Steel bracket
2 Anti-glare blind
3 Aluminum interior joint
4 Register with convector
5 Double-glazed glass panels
Client: TKR Sang Am
Design Architect: Barkow Leibinger Architekten, Berlin
Contact Architect: ChangJo Architects, Seoul
Structural Engineer: Schlaich Bergermann and Partners, Stuttgart
Jeon Lee and Partners, Seoul
Curtain Wall Consultant: Arup GmbH, Berlin,
Alutec Ltd., Seoul
Glass manufacturer: Viracon VRE-43
BRONX CRIMINAL COURT COMPLEX
New York, 2006
Rafael Viioly Architects
After the United States Embassies in Kenya and Tanzania were bombed on August 7, 1998, leaving 224 dead and 5,000 injured, the Government Services Administration (GSA) beefed up its blastproofing standards for new construction. Rafael Viioly Architects had already begun design work on the Bronx Criminal Court Complex in New York, and while blast resistance was included in the program, the architects decided to team up with curtain wall fabricator Enclos Corporation to incorporate the GSA's new standards into the all-glass design. The court complex was already under construction when September 11 prompted safety requirements to be raised yet again, but Viioly's building already met most of the new standards, so the architects didn't have to put construction on hold.
The building's primary street-facing curtain wall is a series of triangular protrusions that form a sawtooth shape in plan; structural silicone holds Viracon low-E insulated glass panels in aluminum mullions. We were working with the physics of blasts,, said Fred Wilmers, project architect at Rafael Viioly Architects. They are impulse forces that last a matter of seconds, so a flexible surface that gives with the blast but remains intact, is actually more efficient than a rigid surface.. For example, a 1,000-pounds-per-square-foot blast applied to a rigid surface would produce a much higher-static pressure than the same blast load applied to a flexible surface, like a curtain wall system.
Due to security concerns, Wilmers was unable to speak specifically about the level of blast the court is built to withstand. He did say that the criterion for passing blast force is that glass doesn't fly into the building more than a certain distance. This means that not only does the glass have to stand up to a blast (a PVB interlayer on the interior pane prevents it from shattering), but so does the aluminum and silicone. The sawtooth shape that is so central to the building's aesthetic is also an important component of the curtain wall's blast resistance: Because the blast force would presumably meet the glass at an angle, its impact would be more diffused than on a flat surface. The designers also worked with the assumption that blasts would come from street level, so the wall was designed with a vertical gradient of blast resistance. On lower floors, mullions are reinforced with steel.
Blast resistance is about protecting the people inside the building,, noted Wilmers, not the building itself. After a blast, the outer panes of the glass would be shattered and the aluminum would be distorted, but the people inside wouldn't be hit with shredded aluminum and glass shards. It is for a one-time use, howeverrit couldn't resist a second blast..
The fact that a glass curtain wall is capable of meeting current security requirements is the key lesson of this building. It offers hope that in this age of terrorism, civic structures don't need to be concrete bunkers.
Aaron Seward is projects editor at AN.
Below: Vertical mullion at unit break and outside corner
1 Steel reinforcing plate
2 Painted aluminum mullion
3 Structural silicone
4 Insulated laminated glass unit
5 Painted aluminum corner mullion
Owner: City of New York, Department of Citywide Administrative Services, New York, NY
Developer: Dormitory Authority of the State of New York, New York, NY
Architects: Rafael Viioly Architects PC, New York, NY;
Architects and Engineers, New York, NY
Structural Engineers: Ysrael A. Seinuk, PC, New York, NY
General Contractor: Bovis Lend Lease, LMB, Inc., New York, NY
Curtain Wall Consultant: Gordon H. Smith Corp., New York, NY
Curtain Wall Fabricator: Enclos Corp., Egan, MN
Curtain Wall Erectors: Ornamental Installation Specialists, Warwick, NY
Enclos Corp., Egan, MN
The Cool Hunt Every architecture office has a materials library, though that can mean anything from a pile of product samples to a rigorously organized and staffed archive. Luckily for architects, the explosion of new materials in the last decade has brought with it an array of tools to help architects keep up with it all. Cathy Lang Ho surveys the sources. For an installation in Milan during the International Furniture Fair last month, Steven Holl Architects created a piece (left) that explored the theme porosity,, using a wood-veneered aluminum he found at Material Connexion. The material's ability to be laser cut and creased without breaking perfectly suited the design. Nick Gelpi Is not architecture determined by new materials and new methods?? Le Corbusier wrote in Architectural Record in 1929. The Swiss architect pressed further: A hundred years of new materials and new methods have made no change whatsoever in your [American] architectural viewpoint.. And where do things stand today? American architecture is still not exactly regarded as being on the forefront of material or technological innovation. Architecture is so boring,, lamented George Beylerian, president of Material Connexion, the mother of all materials resources, founded in 1997. What happened to the days when architects were fearless? It seems like only a few are trying to see what they can do with new materials or new ways of using materials.. Of Material Connexion's 1,200 users, architects comprise a minority, far outnumbered by industrial designers, manufacturers, and even fashion designers who tap into Material Connexion's Manhattan library or online database, where thousands of cutting-edge materials and processes have been juried, explicated, and catalogued. Some might consider the cost of Material Connexion's membership an obstacle: An individual membership, which includes access to both on-site and web libraries, is $450 per year. A corporate membership, which allows up to four people to use the on-site and web libraries, is $1,470. Many architecture firms balk at such fees, unlike, say, Prada, BMW, Target, or Steelcase (members all). But the payoff can be immense. With materials harvested from sources like the journal of the Society of Plastic Engineers and industries from medical equipment to aerospace, Material Connexion's offerings are more surprising and fantastical than what one would encounter walking the floors of a building trade fair. Consultation comes with the membership. Designers will come and tell us the characteristics they're looking for in a material, and we'll do our best to narrow down the possible solutions,, said Angela Aldrete, who works in the library. For many of Material Connexion's membersswho include Jean Nouvel, Bernard Tschumi, Diller Scofidio + Renfro, Office of Metropolitan Architectureethe amount of time saved by this type of research assistance can be priceless. The most recent issue of DesignAid included MesoOptics' PureFX (left), in which a material is coated with a special film that transforms a laser point into a line with only a five percent loss of light; and Bendywood, available in beech, ash, oak, and maple, can be bent in a cold, dry state at a radius of over ten times its thickness (below). Courtesy Inventables Robin Reigi, whose eponymous showroom in Chelsea provides innovative materials and processes to architects and designers, has also seen a burgeoning demand for material research since she started her business six years ago. Somewhat organically, she has branched into material consultation, with clients like General Motors, Nissan, and Herman Miller recruiting her to hunt down materials to solve specific design problems. But Reigi doesn't expect architects to start paying for advice. We market our products to them but we won't look to them for fees,, she said. The best service she can provide is to act as a filter, offering a carefully edited selection of products that are functionally and visually extraordinary. She represents mostly small (under $5 million) companies, and often works closely with them to improve or develop products and processes that she thinks will appeal to architects. Architects always tell me what they want, and it often makes me think, Does that exist? If it doesn't, why not? And who can make it?? Reigi said. For architects who are part of that large New York demographic that's addicted to having everything delivered, two compelling subscription services have emerged in response to the wave of material-mania. Chicago-based company Inventables launched DesignAid three years ago, a quarterly magazine about fresh technologies and materials that comes with a box of labeled samples (about 20 in each installment). Zach Kaplan and Keith Schacht came up with the concept for DesignAid after talking to architects and designers and finding that everyone's office was in chaos,, in Kaplan's words. The service starts at $6,500 yearly and increases according to the size of the firm and number of users. Meanwhile, Princeton Architectural Press is launching a similar publication, though on a smaller scale than DesignAid. Subscribers to Materials Monthly will receive three to five samples per month, for $200 per year or $24.95 per volume. Schacht would not specify how many subscribers DesignAid has, though he did note that architects are the smallest group, lagging far behind manufacturers, industrial designers, and interior designers. One reasonable explanation is that new materials are easier to apply to fashion, products, and interiors than architecture. It takes a lot of guts for an architect to use a material that's new and hasn't been tested,, said Rita Catinella Orrell, product editor at Architectural Record. When she's wading through the thousands of product samples and press releases she sees every year, she pays particular attention to the amount of research a manufacturer has done to back up a product. Sure, there are general trends that manufacturers and architects are interested in at the moment, like translucency and sustainability,, she said. But getting something tested and approved for buildings is a long process.. It's easy to get sucked into the sexy trap,, agreed Morley Bland, resource director at Beyer Blinder Belle, but when push comes to shove, if something is unproven, too expensive, or so special that you have to wait around for it, most architects be reluctant to use it.. Bland is a member of the Research Directors Association, a group of individuals who are formally in charge of their firms' libraries or informally their firms' resident product geek.. Only in its sixth year, the group has chapters across the country and about 200 members, 60 in New York who meet monthly. Their primary aim is to share information, for example, turning each other on to cool new finds or providing recommendationssor warningssabout specific materials or manufacturers. They also share ideas about how to best conduct research and present their findings to their firms. Some make staff presentations, while others send weekly email newsletters. Blaine Brownell, an architect and Seattle-based NBBJ's resident product guru, has gone so far as to offer free product-of-the-week email newsletters to anyone who asks. (He also created his own printed and PDF catalogue of new materials, Transmaterial, available on his website.) The group has also discussed ways of creating a national shared database and of formalizing what they do, perhaps by establishing requirements or at least a clear definition of the resource director's job, which might increase their value to a firm. All this progress on the materials front is sure to pull architecture along with it. Cathy Lang Ho is an editor at AN. RESOURCES www.materialconnexion.com www.robin-reigi.com www.inventables.com www.rdanet.org www.transstudio.com Materials Matter Material Connexion recently launched a quarterly publication called Matter, which is mailed to its library members and distributed at its resource centers in Manhattan, Cologne, and Milan. Featuring case studies, profiles, and topical articles, the latest issue (#3, Spring 2005) also presents four best in showw materialssstand-outs from Material Connexion's monthly jury sessions. The following is excerpted with permission: Cement: Construction Cement (MC# 5151-01) High toughness cement for construction. This cement is a high-performance material that possesses a unique combination of properties including good tensile and compressive strength, ductility, durability, and enhanced aesthetics. It has been designed to serve contemporary architectural creativity and can be used in a highly diverse range of applications. There are currently three different types of this cement: FM contains metal fibers and is suitable for structural civil engineering applications such as load-bearing structures; AF is a variation of FM that includes the same mechanical properties and incorporates excellent standardized fire-resistance behavior; and FO contains organic fibers and is suitable for architectural applications such as wall panels, furniture, canopies, etc. Current applications are for architectural and engineering applications where high-performance cement is required. It can be used as a self-consolidating material, which can replicate fine formwork detail or dry cast, facilitating the creation of highly architectural aesthetic structures. Process: Fragrance Encapsulation (MC# 5167-01) Moldable resin with encapsulated fragrance. A custom-designed fragrance is incorporated into a cellulose base polymer and extruded into pellets. These pellets form the raw material for secondary injection molding into various shapes. The fragrance has a lifespan of 20 years from initial encapsulation and there are currently over 20,000 different fragrances that may be encapsulated. A range of percentage loadings (the intensity of fragrance) as well as color co-ordinations is available in pearlized, gloss, and matte finishes. Current applications include injection molded packaging items for cosmetic and fragrance industries, watchbands, and toys. Naturals: Formable Composite Board (MC# 5165-01) Molded composite panel from recycled carpet. Natural (wool) and synthetic (nylon 6 and nylon 6, 6) fibers from post-consumer carpet is bonded using a synthetic resin (non-urea formaldehyde) with heat and pressure to create rigid paneling for construction. The panels have good compressive and impact strength, are water, mold, and rot resistant, may be machined easily using conventional woodworking tools and exhibit excellent dimensional stability. Thermoforming is possible, creating de-bossed surfaces as well as hemispherical cylinders with radii of curvature diameters as low as 4 inches (10.2 centimeters). Panel thickness ranges from 0.37551 inches (112.54 centimeters) and panel sizes up to 4 x 24 feet (1.22 x 7.3 meters). The panels may be laminated with wood veneers, GRP (glass reinforced plastic) sheets, or painted. Current applications are for wallboard, as an alternative to MDF for cabinetry and office furniture and as an alternative to pressure treated lumber. Polymers: Acoustical Panel (MC# 5174-02) Acoustical panels for interior exposed applications. Expanded polypropylene pellets are bonded together to create a lightweight, non-fibrous sound-absorbing panel used as an exposed tackable surface. The panels are available in white and charcoal gray in 1 and 2 inches (2.54, 5.08 centimeters) thicknesses and in 2 x 2 and 2 x 4 feet (60.1 x 60.1, 60.1 x 122 centimeters) sizes. The panels comply with ASTM E-84 class 1 for flame spread and smoke generation and give absorption of both low and high frequency sound (12554,000Hz). The surface of the panels may be cleaned with regular detergents and are both water resistant and have high impact strength. Current applications are for sound absorption in gymnasiums, swimming pools, and other sports facilities, in manufacturing clean rooms, food processing plants and restaurants as well as machine shops, offices, and gun ranges. Material-of-the-month Club Princeton Architectural Press introduces a subscription-based catalogue of new materials Materials Monthly's first issue (left) includes Polygal's polycarbonate sheets (below), which feature extreme flexibility and durability, and KnollTextiles' Imago resin sheets (at bottom), which are embedded with fabric. Courtesy Princeton Architectural Press This month, a new publication will join the ranks of subscription services dedicated to helping architects specify materials. Materials Monthly, published by Princeton Architectural Press, has a different take on materials than established publications like McGraw-Hill's Sweets catalog, however. Ten times per year, subscribers will receive a cardboard box filled with three to five samples of innovative products, along with leaflets describing their potential applications, technical specifications, and manufacturers. The sheets will be indexed for easy organization, and subscribers will receive a binder system for storage. Subscribers will also have access to a searchable database and an online forum for architects to post their experiences using materials they find through the service (www.materialsmonthly.com). Los Angelessbased architect Jennifer Siegel is editing the content of the first ten boxes. According to publisher Kevin Lippert, guest-edited issues are also in the works. We'd like to do some issues that are related to a specific building, where an architect, say, from Frank Gehry's office, might talk about three interesting materials used in the Disney Concert Hallltheir upsides as well as their downsides,, said Lippert. Inspired by his childhood subscription to a service that sent science kits through the mail every month, Lippert wants the new publication to be playful as well as useful. Getting cool new stuff in the mail is something architects enjoy,, said Lippert. He also sees small firms using the service to build or enrich their libraries without too much hassle. There are so many new materials coming out these days that it's hard for small practices to keep on top of what's going on,, he said. That's especially true for firms based outside of metropolitan areas like New York.. Materials Monthly already has a few hundred subscribers, according to Lippert, and he'd like to see those architects contribute to the direction of the publication. The whole thing is kind of fluid,, he said. We're looking at what the audience is interested in, and that will lead us in new directions.. DEBORAH GROSSBERG is an editor at AN. It's Not Easy Being Green Specifying sustainable materials is still harder than it should be. Deborah Grossberg looks at the problems involved, and the best ways to go about going green. 3form, a Salt Lake Cityybased materials company concerned with sustainability, developed EcoResin, a 40 percent post-grind recycled resin, which serves as a base for all its products. Its newest line of resins, Varia 05, includes layers of sustainably harvested materials from across the globe, as in Capiz (pictured at left), which features Indonesian Capiz shells. Courtesy 3form In the past decade, sustainability has become an essential part of an architect's vocabulary, and the demand for green building materials is growing in step. Materials specialists report that architects and designers are in consistent pursuit of green materials. Though some of those conversations are stymied by lack of availability or high costs, their increased demand has driven manufacturers to develop and test more and more green building products. The Alliance for Sustainable Built Environments, an organization composed of six major companies in the building products businesssPhilips Lighting, Johnson Controls, Forbo Flooring, Owens Corning, JohnsonDiversey, and Milliken Carpetssis one new collaborative that's pushing the movement further by banding together and serving as one-stop shopping for architects or clients seeking green solutions. Paul von Paumgartten, director of energy and environmental affairs at Johnson Controls, said, Everyone who makes a product in the building industry is in the process of making their products green. If they don't get it, they're going to be left behind.. Von Paumgartten's attitude is driven by bottom line as much as a commitment to the environment. As city and state governments mandate standards for energy efficiency based on systems like the U.S. Green Building Council's (USGBC) LEED certification, manufacturers have begun to see sustainability as the future of their largest contracts. Around a quarter of all Fortune 500 companies now do an annual sustainability report,, said von Paumgartten, who has also served on the board of USGBC. What they're finding is that they consume a huge amount of energy in their buildings.. The company is also thinking green at the design level; it utilizes a software application to help architects design with EcoResin in a cost-effective and waste-conscious manner. 3form's booth at ICFF used the software to duplicate and flip its undulating surfaces, thereby cutting in half the number of molds needed. Courtesy 3form But even as talk of sustainability becomes mainstream, problems remain for architects. For one thing, the question of what's green and what's not is a matter of constant contention. Mark Piepkorn, an editor of GreenSpec, a catalogue of green building materials and products published annually by Vermont-based BuildingGreen (which also publishes Environmental Building News), said, It's difficult to figure out which products are truly green. There's no way to make a formula that you can apply the same way to every product every time.. For example, though a product's recycled-content and recycling potential are generally regarded as green attributes, they can pose a conundrum, particularly when considering a material's lifecycle. Polyvinyl chlorides, or PVCs, which are used in most vinyl building products, cause a great deal of damage during processing, use, and disposal, when they release noxious chemicals such as dioxins into the environment. Some companies have come out with recycled PVCs, but these materials still have serious environmental consequences at the fabrication or disposal stages, even though recycling does lessen the amount of PVCs in landfills. LEED decided in February not to provide credits for avoidance of PVCs, stating on its website that the available science does not support such a creditt? a decision many in the industry find irresponsible. Two new green materials available at Robin Reigi Art & Objects are Kirei Board (left), a strong, lightweight wood alternative made from compressed and woven raw sorghum stalks and bonded with formaldehyde-free adhesive; and Icestone (below), a stone substitute made of concrete and 75 percent post-consumer recycled glass, and manufactured in a day-lit facility in the Brooklyn Navy Yard. Courtesy Robin Reigi Art & Objects A major problem for architects hoping to specify green building materials is the lack of a standardized, reliable system for classifying and comparing them. Life Cycle Assessments (LCAs))scientific studies of a material's impact on the environment before, during, and after processinggare expensive, difficult, and time-consuming to perform. Manufacturers pay for them, but without a dependable third-party system for disseminating information about the studies, it is often hard for architects to tell whether the manufacturers are highlighting good results in one category of performance while suppressing negative ones in otherssin effect, greenwashing their products. Some third-party rating systems do exist, but none have been singled out as the definitive source for information about green materials. Of the available systems, Building for Environmental and Economic Sustainability (BEES) software, developed by the National Institute of Standards and Technology and available for free online at www.bfrl.nist.gov, allows architects and designers to compare the relative sustainability of 200 classes of generic materials, but not specific products. Another source, ASTM's Standard Practice for Data Collection for Sustainability Assessment of Building Products (coded E2129-03) provides manufacturers and architects with a template for conducting LCAs. A PDF of the document costs $33, and is available online at www.astm.org. The most promising new rating system proposed, a web-based tool called eLCie developed by the International Design Center for the Environment (IDCE), will be launched in June. eLCie will provide manufacturers a chance to submit information for third-party LCAs at reduced rates, and the completed quantitative assessments will be displayed in standardized forms online, allowing architects to compare ratings for specific products at a glance. eLCie will be compatible with Autodesk's Revit software, allowing architects to quantitatively compare the relative environmental gains of using different materials in a given project. Architects interested in trying the software can sign up for a free two-month trial at www.idce.org. Another encouraging development was the USGBC's release of the long-awaited rating system for existing buildings (LEED-EB) in November. The program focuses more on the lifecycle of a building and its materials than LEED for new construction does, and it is significantly cheaper to obtain. Many environmentally conscious architects have skipped the confusion and expense of green materials, choosing instead to think about green design on a macro scale. It's often cheaper to go green with design solutions like daylighting or rain water catchment than green material specification,, said Piepkorn. In any case, a more holistic solution is necessary in the long run. According to von Paumgartten The greening of materials is a trend that's only going to get bigger and broader and bolder.. DEBORAH GROSSBERG Mori, Material Maverick Architect Toshiko Mori designed the installation for the Extreme Textiles show at the Cooper-Hewitt, but her interest in new materials is long-standing. Anne Guiney recently spoke with Mori about her research into textiles and their applications in architecture. all images courtesy toshiko mori architect You have been looking into the possibilities of textiles in architecture for some time now, first with the show Immaterial/Ultramaterial (Harvard Design School, 2001), and the accompanying book (George Braziller, 2002), then with your work for the Extreme Textiles show, and now for your forthcoming book Textile Tectonic (George Braziller, 2005). Immaterial/Ultramaterial started the exploration, and looked specifically at materials and their properties. It is very expensive and time-consuming to develop new materials, and so we [Mori and Nader Tehrani, of Bostonn based Office dA] worked with students to combine two or more materials and their different properties. For example, insect netting used on doors has tensile strength. If you pleat or iron it, you give it structure. By casting it in clear rubber, it becomes solid and stable. Two weak materials can then become one strong one. The question was how to change the original properties of materialssmuch like reinforced concrete. A self-supporting fiberglass staircase Mori recently installed at a house in Florida, shown here in the shop in which it was fabricated. Textile Tectonic is the second version, and deals with issues of fabrication. Once you start talking about materials, you have to start thinking about how to use them in making things, and issues of performance. After you develop a material, and then begin to fabricate with it, you have to ask yourself Why?? The answer is ultimately in how it performs. New materials are often developed by or for the military, the medical industry, or other industries for specific applications, in which one can articulate the performance precisely. In nanotechnology, the idea that you can make new materials for specific purposes is still more theoretical. In a sense with textiles, we are already there. We can use them to protect from heat, to waterproof things, to give strength, and to produce them in any pattern. They can be multilayered and multifaceted. What are some applications for textiles in building? Boat building is an almost didactic example of the ways they have been used. The traditional methods of constructionnwooden plank cladding over a structural wooden frameegave way to plywood, which in turn gave way to composite materials like fiberglass. Now, boats are basically all made out of textiles. With composites, one can weave different materials and different strands, or change the direction of the weave of the fiber in the composites. There can be specific weaves for specific layers, to better distribute load of the wind or the force of the water. In Eric Goetz's shop [a Connecticut-based boat builder also featured in Extreme Textiles], you can see this evolution. He makes hulls for America's Cup yachts, and they have to be very stiff and very lighttlight for speed and stiff to stand up to the extreme forces of the water and the wind. There is a huge amount of money involved, but I am interested in the question of how to make this amazing machine out of textiles. Three projects developed by Mori's students at Harvard in a 2003 seminar called Weaving Materials and Habitation.. Top: This project explored the idea of floppy structures, and the minimum amount support that must be used to create a shelter. Center: To develop an unlikely and weak material into something strong, students pasted five layers of toilet paper together, and then notched and wove the resulting strands into this undulating wall. Bottom: To explore the lateral distribution of force, students sandwiched elastic between two layers of basswood, and then wove them into a wall which responds to touch. Opposite: A rendering of Mori's installation design for the Extreme Textiles show at the Cooper-Hewitt. How have you been able to apply these ideas in your own work? I recently completed a staircase for a house in Florida. The conditions there are extremeethe wind, sun, and water are all very strong. We had to come up with a material that is light and that can stand up to these forces. Stainless steel is good, but it isn't really stain-free. We designed a structural staircase made out of seven layers of composite fiberglass on the stairs themselves; the landing is made out of nine layers. Usually, fiberglass is used as infill paneling, but in this case, there are no supporting beams. Another project I am working on with Eric Goetz is to develop a series of lightweight roof prototypes out of composite materials, almost like an upside-down boat hull. Ideally, a great deal of the infrastructure would be woven into the roof. But boat hulls have much tougher performance criteria than typical buildings, and are much more expensive, so I have to keep telling Eric, It's not for [America's Cup entrant] Team Prada, okay!! We are trying to degrade, or lessen the performance criteria to see if we can incorporate this technology into standard building methods so that the price drops. How did you approach your work for the Extreme Textiles show? I was an adviser to the museum and the exhibition curator Matilda McQuaid, and I designed the installation. The show looks at materials from an architectural point of view, sorting them by their performance qualitiesslighter, stronger, et ceteraanot by their function. The installation wasn't easy, because of the historical context of the Cooper-Hewitt museum building. None of the materials are decorative per se, but their visual quality is important in attracting people and showing how exciting they aree I wanted to use that as a lure. The materials are installed in a series of steel frames, because they are all at very different scales. The frame is meant to be a virtual one in which materials are suspended, and can be seen in the round, not just in a case. The frames are focusing devices. Otherwise, it would be like the World's Fair!